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	<title>GunLab (KnownHost) &#187; equipment repair</title>
	<atom:link href="https://gunlab.net/category/equipment-repair/feed/" rel="self" type="application/rss+xml" />
	<link>https://gunlab.net</link>
	<description>Adventures in gun building!</description>
	<lastBuildDate>Fri, 03 Apr 2026 17:06:41 +0000</lastBuildDate>
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		<title>Shop Update- The CNC Router</title>
		<link>https://gunlab.net/shop-update-the-cnc-router/</link>
		<comments>https://gunlab.net/shop-update-the-cnc-router/#comments</comments>
		<pubDate>Fri, 03 Apr 2026 17:06:41 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[cnc router]]></category>
		<category><![CDATA[engineering design]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=8833</guid>
		<description><![CDATA[<p>This is a saga of the CNC router. The router was built here in the shop and it was used to make the stock and handguards for the VG1-5. 5 years ago I was running a batch of parts and hit an over travel stop. When this happen I just shut off the machine as [...]]]></description>
				<content:encoded><![CDATA[<p>This is a saga of the CNC router. The router was built here in the shop and it was used to make the stock and handguards for the VG1-5. 5 years ago I was running a batch of parts and hit an over travel stop. When this happen I just shut off the machine as something had come up and I could not finish the parts run. When I got bad to working on the router I could not get the machine to do anything. I kept getting this alarm code.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_1044.jpg"><img class="aligncenter size-medium wp-image-8842" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_1044-300x225.jpg" alt="IMG_1044" width="300" height="225" /></a>So every week or so I would try and get the machine o run. I checked the limit switches, got on to boards to see if someone else had a similar issue and tried to clear the computer. Nothing worked, nothing. It was at this point that I decided to correct  the reason I got the problem in the first place. I started building a cabinet around the router and install a built in dust collector system.</p>
<p>I did the build with 80-20aluminum extrusions and plexiglass. Both of these I had from recycle and demo jobs.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_2392.jpg"><img class="aligncenter size-medium wp-image-8844" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_2392-300x225.jpg" alt="IMG_2392" width="300" height="225" /></a>So I carefully design the cabinet and built it to enclose the router.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_2387.jpg"><img class="aligncenter size-medium wp-image-8836" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_2387-300x225.jpg" alt="IMG_2387" width="300" height="225" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_0554.jpg"><img class="aligncenter size-medium wp-image-8843" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_0554-300x225.jpg" alt="IMG_0554" width="300" height="225" /></a>I put door and access points to allow me to change and test tools and touch them off. It also allows for material to be set up and product to be taken out. I finished the top cover</p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_2390.jpg"><img class="aligncenter size-medium wp-image-8839" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_2390-300x225.jpg" alt="IMG_2390" width="300" height="225" /></a>with a dust collector access port. Now came time to actually get the cnc router working again. Last week I traced and tested every wire and switch. I found the issue and the router is back up and working.</p>
<p>The big mistake came when I started to operate the machine and realized that I made the cabinet to small.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_2391.jpg"><img class="aligncenter size-medium wp-image-8845" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_2391-300x225.jpg" alt="IMG_2391" width="300" height="225" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2026/03/IMG_2389.jpg"><img class="aligncenter size-medium wp-image-8838" src="http://gunlab.net/wp-content/uploads/2026/03/IMG_2389-300x225.jpg" alt="IMG_2389" width="300" height="225" /></a>You can see that I did not leave enough room for the X and Y axis cable rack.</p>
<p>The time has come for me to re-build the cabinet. 2&#8243; in the Yaxis and 7&#8243; longer in the X axis.</p>
<p>Some days you just wake up on the wrong side of the table. Back to the design board and fix it to allow me to go back to using it.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Weekend update</title>
		<link>https://gunlab.net/weekend-update-4/</link>
		<comments>https://gunlab.net/weekend-update-4/#comments</comments>
		<pubDate>Mon, 30 Oct 2017 08:00:51 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[equipment]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[machine shop]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=7512</guid>
		<description><![CDATA[<p>This was a weekend of building and equipment repair. The air system went out on the Sharps machining center. So out with the old and a completely new regulator, filter and oiler went on.</p> <p></p> <p>The switch went out on the grinder, new switch time. To attach it to the pedestal, the previous owner used [...]]]></description>
				<content:encoded><![CDATA[<p>This was a weekend of building and equipment repair. The air system went out on the Sharps machining center. So out with the old and a completely new regulator, filter and oiler went on.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2017/10/IMG_4116s.jpg"><img class="aligncenter size-medium wp-image-7513" src="http://gunlab.net/wp-content/uploads/2017/10/IMG_4116s-300x225.jpg" alt="IMG_4116s" width="300" height="225" /></a></p>
<p>The switch went out on the grinder, new switch time. To attach it to the pedestal, the previous owner used bolts with square nut. He attached the grinder to the plate and then another set of bolts to hold the plate to the stand. With everything rusted it took a little longer then I would have liked. So a new switch, new wiring and re-drilled and taped the holes for cap screws.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2017/10/IMG_4119s.jpg"><img class="aligncenter size-medium wp-image-7516" src="http://gunlab.net/wp-content/uploads/2017/10/IMG_4119s-300x225.jpg" alt="IMG_4119s" width="300" height="225" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2017/10/IMG_4118s.jpg"><img class="aligncenter size-medium wp-image-7515" src="http://gunlab.net/wp-content/uploads/2017/10/IMG_4118s-300x225.jpg" alt="IMG_4118s" width="300" height="225" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2017/10/IMG_4117s.jpg"><img class="aligncenter size-medium wp-image-7514" src="http://gunlab.net/wp-content/uploads/2017/10/IMG_4117s-300x225.jpg" alt="IMG_4117s" width="300" height="225" /></a></p>
<p>Not exciting , but things that have to be done.</p>
<p>&nbsp;</p>
]]></content:encoded>
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		<title>Working on the hot forging press</title>
		<link>https://gunlab.net/6734/</link>
		<comments>https://gunlab.net/6734/#comments</comments>
		<pubDate>Tue, 08 Nov 2016 12:08:53 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[equipment]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[Fab shop]]></category>
		<category><![CDATA[flutting machine]]></category>
		<category><![CDATA[hot forging press]]></category>
		<category><![CDATA[shop tools]]></category>
		<category><![CDATA[weekend update]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=6734</guid>
		<description><![CDATA[<p>Part of this last weekend was spent working on the hydraulic forging press and the fluting machine for the VG1-5. I started by threading all or at least most of the 3/4 high pressure hydraulic piping necessary. This is a video for the project.</p> <p></p> <p>With the hard piping completed all the old hoses were [...]]]></description>
				<content:encoded><![CDATA[<p>Part of this last weekend was spent working on the hydraulic forging press and the fluting machine for the VG1-5. I started by threading all or at least most of the 3/4 high pressure hydraulic piping necessary. This is a video for the project.</p>
<p><span class='embed-youtube' style='text-align:center; display: block;'><iframe class='youtube-player' type='text/html' width='640' height='390' src='https://www.youtube.com/embed/vJYVFlbwrjA?version=3&#038;rel=1&#038;fs=1&#038;showsearch=0&#038;showinfo=1&#038;iv_load_policy=1&#038;wmode=transparent' frameborder='0' allowfullscreen='true'></iframe></span></p>
<p>With the hard piping completed all the old hoses were removed and new ones ordered. The pipe supports were also ordered and the throttling valve for the fluting press. Hope to have it together this weekend.</p>
]]></content:encoded>
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		<title>Weekend update for 4th of July</title>
		<link>https://gunlab.net/weekend-update-for-4th-of-july/</link>
		<comments>https://gunlab.net/weekend-update-for-4th-of-july/#comments</comments>
		<pubDate>Tue, 05 Jul 2016 08:00:12 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[3D printing]]></category>
		<category><![CDATA[back hoe]]></category>
		<category><![CDATA[cnc router]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[honey do.]]></category>
		<category><![CDATA[shop tools]]></category>
		<category><![CDATA[stock duplicator]]></category>
		<category><![CDATA[Uncategorized]]></category>
		<category><![CDATA[VG1-5]]></category>
		<category><![CDATA[weekend update]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=6203</guid>
		<description><![CDATA[<p>Like all weekends I started out with a list that I could not possibly get done in the time frame allotted.</p> <p>There were projects that I have been wanting to accomplish that are fun. Some of the things I needed to finish were under the direction of the commander in chief of the house. Some [...]]]></description>
				<content:encoded><![CDATA[<p>Like all weekends I started out with a list that I could not possibly get done in the time frame allotted.</p>
<p>There were projects that I have been wanting to accomplish that are fun. Some of the things I needed to finish were under the direction of the commander in chief of the house. Some projects are necessary to finish the VG1-5 project. And some just needed to be done.</p>
<p>I started my Saturday morning with trying to get the pistol grip of the AR-16 rifle 3D printed. The PLA that came with the 3D printer is old but seemed to work on the first few projects. That was not going to be the case this weekend. The material did nothing but continue to break off in the feed tubes. After spending a few hours on this I just threw my hands but and ordered some new material.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0150s.jpg"><img class="aligncenter size-medium wp-image-6205" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0150s-300x200.jpg" alt="DSC_0150s" width="300" height="200" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0151s.jpg"><img class="aligncenter size-medium wp-image-6206" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0151s-300x200.jpg" alt="DSC_0151s" width="300" height="200" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0152s.jpg"><img class="aligncenter size-medium wp-image-6207" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0152s-300x200.jpg" alt="DSC_0152s" width="300" height="200" /></a>I hope to back on this project next weekend.</p>
<p>On to the next project. This is doing a little upgrade to by duplicator. I have always found it to set to low for me so I wanted to raise it and changed where is sat slightly. I was able to put the risers on it after a little adaptive engineering.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0137s.jpg"><img class="aligncenter size-medium wp-image-6208" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0137s-300x200.jpg" alt="DSC_0137s" width="300" height="200" /></a>However, when I went to look for my Johnson bad and skates, about an hour of looking, I could not find them anywhere. A friend borrowed and I will have them back on Tuesday. Then like a fool I tried moving it with out them and not such a good idea. More on this later.</p>
<p>So now off to another project and that is one of the trees at the house has been a little sick and needed to come down, this was a project handed down from the commander. So the task was set into motion. All the limbs had been cut down and taken to the dump all that was left to do was use the backhoe and remove the rest of the stump.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0133s.jpg"><img class="aligncenter size-medium wp-image-6209" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0133s-300x200.jpg" alt="DSC_0133s" width="300" height="200" /></a>The backhoe decided to take the weekend off. Nothing would get it to start.</p>
<p>I wanted to install new A/C units in the wood shop and machine shop. With the temperatures that we have been having there is no joy in working in the shops. To do this in the machine shop I needed to take down the evap cooler first. This little project took several hours and was not the least bit of fun in the 110 degree heat.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0134s.jpg"><img class="aligncenter size-medium wp-image-6211" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0134s-300x200.jpg" alt="DSC_0134s" width="300" height="200" /></a>However the A/C guy called about 2 in the afternoon to inform me that he did not pick up the units and it would be next weekend before they would be out. It was okay as I still needed to run the new electric line for the A/C&#8217;s and while I was at it I would change the wiring around a little. I also needed to install a return air duct. To do this work I first had to move the bead blaster.<a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0140s.jpg"><img class="aligncenter size-medium wp-image-6212" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0140s-300x200.jpg" alt="DSC_0140s" width="300" height="200" /></a>Then cut the osb and sheet rock off the wall.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0141s.jpg"><img class="aligncenter size-medium wp-image-6213" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0141s-300x200.jpg" alt="DSC_0141s" width="300" height="200" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0148s.jpg"><img class="aligncenter size-medium wp-image-6214" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0148s-300x200.jpg" alt="DSC_0148s" width="300" height="200" /></a>Then the wiring was run for a new 40 amp circuit and set up out side with a new disconnect.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0146s.jpg"><img class="aligncenter size-medium wp-image-6215" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0146s-300x200.jpg" alt="DSC_0146s" width="300" height="200" /></a>I went to use the small air compressor in the wood shop, the big one needs a new motor and that is another project for another day. It has been acting a little iffy lately so a new pressure switch was ordered and received on Friday.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0147s.jpg"><img class="aligncenter size-medium wp-image-6216" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0147s-300x200.jpg" alt="DSC_0147s" width="300" height="200" /></a>Once again Murphy came back to visit. The switch that was ordered and suppose to work was not the correct type.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/07/DSC_0143ww.jpg"><img class="aligncenter size-medium wp-image-6217" src="http://gunlab.net/wp-content/uploads/2016/07/DSC_0143ww-300x200.jpg" alt="DSC_0143ww" width="300" height="200" /></a>Once again the weekend did not go as planed. In addition to all the fun I had in the 110 degree heat some where along the line I pulled my back and could hardly walk,sit or lay down without being in great pain. Not sure if it was the trying to move the duplicator, taking down the evap, dealing with the tree or running the new electric. At that point I just threw in the town and took my wife to the movies.</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
]]></content:encoded>
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		<item>
		<title>Working on the CNC router</title>
		<link>https://gunlab.net/working-on-the-cnc-router-2/</link>
		<comments>https://gunlab.net/working-on-the-cnc-router-2/#comments</comments>
		<pubDate>Mon, 02 May 2016 08:00:50 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[cnc router]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=5815</guid>
		<description><![CDATA[<p>A great deal of work went on this weekend and part of it was some work on the cnc router&#8217;</p> <p>No, it is not up and running yet, however some of the components that were ordered finally arrived and we were able to start working on it again. The bad news is that some of [...]]]></description>
				<content:encoded><![CDATA[<p>A great deal of work went on this weekend and part of it was some work on the cnc router&#8217;</p>
<p>No, it is not up and running yet, however some of the components that were ordered finally arrived and we were able to start working on it again. The bad news is that some of the items we did order are not the correct parts that we needed.</p>
<p>The majority of work completed was minor as well as a number of solid models were drawn to start making our own parts.</p>
<p>As is always the case in any shop it needed to be cleaned off first so it could be worked on.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8906s.jpg"><img class="aligncenter size-medium wp-image-5819" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8906s-300x200.jpg" alt="DSC_8906s" width="300" height="200" /></a>Next the control panel was mounted in place.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8905s.jpg"><img class="aligncenter size-medium wp-image-5818" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8905s-300x200.jpg" alt="DSC_8905s" width="300" height="200" /></a>All the limit switches were made from bent pieces of sheet metal and needed to be replaced.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8909s.jpg"><img class="aligncenter size-medium wp-image-5822" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8909s-300x200.jpg" alt="DSC_8909s" width="300" height="200" /></a>Aluminum angle was cut and drilled then mounted to support the limit switches.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8910s.jpg"><img class="aligncenter size-medium wp-image-5823" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8910s-300x200.jpg" alt="DSC_8910s" width="300" height="200" /></a>Aluminum angle stops were installed as well</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8907s.jpg"><img class="aligncenter size-medium wp-image-5820" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8907s-300x200.jpg" alt="DSC_8907s" width="300" height="200" /></a></p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/05/DSC_8908s.jpg"><img class="aligncenter size-medium wp-image-5821" src="http://gunlab.net/wp-content/uploads/2016/05/DSC_8908s-300x200.jpg" alt="DSC_8908s" width="300" height="200" /></a>Simple things were accomplished. A number of drawings were completed in solid works to start generating the necessary drawings so to allow me to machine the new side panel and connector adapter.</p>
<p>More work will be completed this next weekend, hopefully the rest of the material will be here.</p>
]]></content:encoded>
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		<title>Repairing broken equipment after the shoot</title>
		<link>https://gunlab.net/repairing-broken-equipment-after-the-shoot/</link>
		<comments>https://gunlab.net/repairing-broken-equipment-after-the-shoot/#comments</comments>
		<pubDate>Wed, 30 Mar 2016 08:00:36 +0000</pubDate>
		<dc:creator><![CDATA[Chuck]]></dc:creator>
				<category><![CDATA[1919 Browning]]></category>
		<category><![CDATA[British weapons.]]></category>
		<category><![CDATA[equipment repair]]></category>
		<category><![CDATA[Hotchkiss]]></category>

		<guid isPermaLink="false">http://gunlab.net/?p=5555</guid>
		<description><![CDATA[<p>The machine gun shoot went great. I had a great deal of fun and actually relaxed for the weekend. When I got back home and unloaded the vehicle I noticed that my wooden ammo box had been broken. So to go along with unloading, cleaning the guns and gear, putting everything away I also had [...]]]></description>
				<content:encoded><![CDATA[<p>The machine gun shoot went great. I had a great deal of fun and actually relaxed for the weekend. When I got back home and unloaded the vehicle I noticed that my wooden ammo box had been broken. So to go along with unloading, cleaning the guns and gear, putting everything away I also had to do a quick repair.</p>
<p>A crack occurred down the length of the top and well as a fracture on the lid.</p>
<p>The first step was to use wood glue in the crack and split. Then it was clamped together.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/03/DSC_8370s.jpg"><img class="aligncenter size-medium wp-image-5556" src="http://gunlab.net/wp-content/uploads/2016/03/DSC_8370s-300x200.jpg" alt="DSC_8370s" width="300" height="200" /></a></p>
<p>After the glue set all the clamps were taken off and it is as good as new, sort of.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/03/DSC_8495s.jpg"><img class="aligncenter size-medium wp-image-5559" src="http://gunlab.net/wp-content/uploads/2016/03/DSC_8495s-200x300.jpg" alt="DSC_8495s" width="200" height="300" /></a>A little clean up and you will not be able to see the break.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/03/DSC_8491s.jpg"><img class="aligncenter size-medium wp-image-5557" src="http://gunlab.net/wp-content/uploads/2016/03/DSC_8491s-300x200.jpg" alt="DSC_8491s" width="300" height="200" /></a>The crack is still there. However it should not continue to get any worse.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/03/DSC_8493s.jpg"><img class="aligncenter size-medium wp-image-5558" src="http://gunlab.net/wp-content/uploads/2016/03/DSC_8493s-300x200.jpg" alt="DSC_8493s" width="300" height="200" /></a>On top of this my felt came in. It was time to cut the felt for the slots in the Hotchkiss feed strip box.</p>
<p><a href="http://gunlab.net/wp-content/uploads/2016/03/DSC_8369s.jpg"><img class="aligncenter size-medium wp-image-5560" src="http://gunlab.net/wp-content/uploads/2016/03/DSC_8369s-300x200.jpg" alt="DSC_8369s" width="300" height="200" /></a></p>
<p>Sorry for the shortness of the post. I worked 131/2 hours and drove 450 miles today just ran out of steam.</p>
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